Agakoresho k'umuringa kanini kandi gafite umurambararo mwiza – gafite imbaraga zikomeye

Ibisobanuro bya tekiniki ku nkoni nini zidafite ogisijeni (OFC) z'umuringa

(Inyandiko y'inyongera – Φ120 mm no hejuru yayo, kugeza kuri Φ500 mm+ imigozi iremereye)

Ibikubiye muri ibi bikurikira byandikiwe abakiriya bakomeye b’inganda. Ibikubiye byose ni ukuri, bishingiye ku makuru, kandi bishobora kwemezwa. Nta magambo yo kwamamaza, nta gukurura amarangamutima—ibintu bya tekiniki bikwiye gushyirwa mu bitabo by’amabwiriza y’ibicuruzwa, imbuga za interineti zemewe, cyangwa inyandiko z’ipiganwa.

1. Ibikoresho fatizo n'umuringa ushongesha gusa wa Grade-A electrolytic cathode copper (Cu ≥ 99.99%) uhuye na GB/T 467 birakoreshwa. Gushongesha bikorwa mu itanura ryabugenewe rya toni 50–120 rikoresha frequency medium/power-frequency induction kugira ngo umuringa utagira ogisijeni hamwe n'uburinzi buhoraho bwo gutwikira karuboni. Abasesenguzi ba hydrogen/carbon monoxide bakoresha interineti mu gihe nyacyo, bagumana oxygen copper ishongeshejwe neza ≤ 8 ppm na hydrogen ≤ 0.5 ppm, bikuraho porosity na hydrogen embrittlement invasion.

2. Uburyo bwo Gutera Inzira yo Gutera Inzira yo guterera ikoresheje icyuma gifata ibice birebire (imwe mu nganda nke zo mu gihugu zishobora gutera imashini zifata ibice birebire ≥ Φ600 mm). Ubushyuhe bwo gukonjesha imashini bushobora guhindurwa mu bice kandi bugahindurwa; gukurura bigenzurwa na sisitemu zihuza ingingo nyinshi zikoresha servo hamwe na gahunda zo guterera imashini zifata ibice birebire kugeza ku isegonda 0.1. Uburebure bwa icyuma kimwe bugera kuri metero 8 kandi bugapima toni 18. Ubuso nta mvune zigenda zicika n'izifunga zikonje; ubwiza bw'imbere buhora bugera kuri ≥ 99.3% by'icyiciro cya A mu gihe cy'igeragezwa rya ultrasound.

3. Gusohora toni 8000–20.000 z'amavuta cyangwa amazi akoreshwa mu gusohora toni imwe (igipimo cyo gusohora 25–45). Ubushyuhe bw'ibikoresho byo gusohora buragenzurwa muri ± 5 °C, bugapfa bushyushye kugeza kuri 420–480 °C, kandi umuvuduko wo gusohora uhinduka neza hagati ya 0.8–3.5 m/min. Umusaruro wa mbere ukomeza kuba mwiza hejuru ya 92%. Uburebure ntarengwa bwa metero 12, uburebure ≤ 1.5 mm/m. Gusohora toni imwe gusa bikuraho burundu imiterere y'ibinyampeke bikomeye n'ihindagurika ry'imiterere ya mekanike bifitanye isano n'imikorere gakondo yo gutwika ibyuma byinshi.

4. Gutunganya ubushyuhe no kurangiza. Itanura rihora ritambitse ritunganya ubushyuhe rifite ubushyuhe bungana ± 3 °C n'ahantu ho kuvomera neza kuri metero 60 rituma imiterere n'imiterere bihoraho ku burebure bwose bw'umurongo. Imirongo yo kurangiza ifite imashini zitunganya imigozi ine + itandatu, bigatuma igorora rigera kuri ≤ 0.5 mm / m. Guhindura uruhu bikorwa ku byuma bikomeye bya CNC, bigatanga ubushyuhe bwa Ra ≤ 3.2 μm. Ubuso budafututse budafite okiside bushobora gutangwa iyo ubisabye.

5. Sisitemu yo kugenzura ubuziranenge
● Isesengura rya 100% ry’imiterere y’imiti kuri buri gice cy’umugozi hakoreshejwe spectrometer isoma mu buryo butaziguye (ibintu 34)
● Isuzuma rya ultrasound ryakozwe 100% kuri buri bar (rihuye na Nzeri 1921 E/e cyangwa ASTM E428)
● Imiterere yuzuye ya mekanike, ingano y'ibinyampeke, n'isuzuma ry'ubushobozi bw'amashanyarazi ya eddy-current rikorwa ku gice cy'umutwe, hagati, n'inyuma cya buri gice cy'umurizo
● Isuzuma ry'inyongera ry'umuyoboro wa eddy-current ku duti tw'ingenzi dufite umurambararo munini kugira ngo hatabaho uduce duto two hejuru n'utwo hafi y'ubuso.
● Sisitemu yo gukurikirana MES yuzuye + ERP: itsinda ry'ibikoresho fatizo → inomero y'ingot → inomero yo gusohora → inomero y'umurongo warangiye, itumanaho ry'umuntu umwe kuri umwe, rishobora gukurikiranwa igihe cyose
1. Amakuru asanzwe y'imikorere yagezweho (impuzandengo nyayo yapimwe, kugira ngo ifashishwe)
● Ingufu zo gukurura: 220–260 MPa
● Uburebure: 45–55%
● Uburyo amashanyarazi atwara: 101–102.5% IACS (20 °C)
● Ingano y'ibinyampeke: 0.015–0.035 mm
● Ubushyuhe bwo koroshya: ≥ 480 °C (kugabanuka k'ubukomere ≤ 5 HV nyuma yo gukurura isaha imwe)

1. Ubushobozi bwo gutanga Ingano zisanzwe z'ibicuruzwa: Φ120, 150, 180, 200, 250, 300, 350, 400, 450, 500 mm Igihe cyo kwihutisha cyo gutanga: Iminsi 30 ku bicuruzwa binini, Iminsi 45–60 ku bicuruzwa byihariye Uburemere ntarengwa bw'umugozi umwe ni toni 18, uburebure ntarengwa ni 12 m Uduti dushobora guterwa uburebure butaziguye cyangwa uburebure bwinshi uko bikenewe.

Ntidukoresha ibirego bidashidikanywaho nka "ubuziranenge buhebuje" cyangwa "ubuhanga buhanitse ku isi." Dutanga gusa amakuru nyayo y'igerageza aturuka kuri buri gushonga, buri gusohoka, na buri gice kimwe kugira ngo urebe neza.

Muhawe ikaze igihe icyo ari cyo cyose gutegura gusura uruganda rwacu, kongera gupima ingero, cyangwa kugenzura abandi (SGS, PONY, Ikigo cy’Ubushakashatsi Rusange cya Beijing cy’Ibyuma Bidakoresha Feri, nibindi).
— Uyu ni wo mwete ukomeye cyane dushyira ku bakiriya bakomeye.

Niba ukeneye ko amagambo ya tekiniki ahindurwa (ashingiye ku buryo burambye cyangwa akoresha imbaraga nyinshi), cyangwa wifuza kongeramo ibyemezo byihariye (AS9100, IATF16949, PED 2014/68/EU, nibindi), nyamuneka umbwire maze nzayavugurura uko bikwiye.